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WAW-1000B HYDRAULIC SERVO UNIVERSAL TESTING MACHINE

Thismachineadoptshydraulicloading,accurateandreliabletestdata,inordertoensurethetestingmachineforcereadingswithhighaccuracy,themachineadoptshydraulicforcemeasuringsensor,amplified,screentestforce,peakforce,loadingr

  • Application
  • Specification
  • Feature&Standards

This machine adopts hydraulic loading, accurate and reliable test data, in order to ensure the testing machine force readings with high accuracy, the machine adopts hydraulic force measuring sensor, amplified, screen test force, peak force, loading rate.The oil source is located in the lower part of the control cabinet, which is provided with a double flow variable pressure plunger pump, and the oil source is driven by the motor. Mainly used for tensile, compression, bending, shearing and other tests of metal and nonmetal. Can be widely used in building materials, metallurgy, research institutes, colleges and universities, quality inspection center and commodity inspection department. Is the production, research and teaching and other industry requirements of an ideal test machine, Its design is based on the standard: GB/T3159 - 2010 "hydraulic universal testing machine"



Compliance sheet of Universal Testing Machine


S.N

Particulars

Requirements

Bidder's Offered

Compliance/ Non Compliance

1

Instrument Description

Mínimum 1000KN UTM (Vertical Type); Designed for Tensile Test of Rebars

Mínimum 1000KN UTM (Vertical Type); Designed for Tensile Test of Rebars

Fully Compliance

2

Provision for Upgrades

Compression Tests, Bend and Rebend Tests and shear Test Attachment

Compression Tests, Bend and Rebend Tests and shear Test Attachment

Fully Compliance

3

Components

Complete equipment along with suitable    Hydraulic    unit, operation and control unit with programmed      controller, electronic extensometer for gauge length   50   mm    (min)    along with suitable software and computer, component  mounting unit jig and fixtures.

Complete equipment along with suitable    Hydraulic    unit, operation and control unit with programmed      controller, electronic extensometer for gauge length   50   mm    (min)    along with suitable software and computer, component  mounting unit jig and fixtures.

Fully Compliance

4

Measuring Capacity

Mínimum 1000 KN

Mínimum 1000 KN

Fully Compliance

5

Material Under Test

Rebars

Rebars

Fully Compliance

6

Load Censor

High accuracy load cell

High accuracy load cell

Fully Compliance

7

For     rounds upto mm dia.

50

50

Fully Compliance

8

Set of grips for rounds dia. mm

8 to 18
12 to 30
25 to 38
38 to 50

8 to 18
12 to 30
25 to 38
38 to 50

Fully Compliance

9

For flats dim. mm

0 to 20 X 90
20 to 40 X 90
40 to 60 X 90

0 to 20 X 90
20 to 40 X 90
40 to 60 X 90

Fully Compliance

10

Piston  travel mm

250

250

Fully Compliance

11

Coaxial Extensometer (dia)

4 to 16 mm
10 to 40 mm

4 to 16 mm
10 to 40 mm

Fully Compliance

12

Max adjustable tensile     day light mm

50-850

50-800 mm

Fully Compliance

13

Max daylight between grippers mm (max
distance between
grips          to
exploit     full piston travel)

600

600 mm

Fully Compliance

14

Max compression daylight (without accessories) mm

0-850

0-850 mm

Fully Compliance

15

Horizontal daylight mm

750

750 mm

Fully Compliance

16

Maximum piston  speed (no         load condition) mm/min

55

55 mm/min

Fully Compliance

17

Crosshead adjustable speed (mm/min)

360 @ 50 Hz
430 @ 60 Hz

360 @ 50 Hz
430 @ 60 Hz

Fully Compliance

18

Load Resolution (kN)

0.01

0.01

Fully Compliance

19

Crosshead displacement resolution (mm)

0.01

0.01

Fully Compliance

20

Power Supply

3 phase ,380 V , 50 Hz, AC

3 phase ,380 V , 50 Hz, AC

Fully Compliance

21

Machine Class 1 range (EN        ISO 7500-1)

10-1000 kN

10-1000 kN

Fully Compliance

22

Standards

EN ISO 6892,EN 15639, ASTM A370

EN ISO 6892,EN 15639, ASTM A370 GB/T228.1-2010

Fully Compliance

23

Overall Dimensions: approx.
Frame L X D X H (m)
Console L X D X H (m)

1.1  X 0.66 X 3.0/3.25
0.8 X 0.9 X 1.55

1.1  X 0.66 X 3.0/3.25
0.8 X 0.9 X 1.55

Fully Compliance

24

Weight approx: Frame kg Console kg

4000 kg
200 kg

3500 kg
200 kg

Fully Compliance

25

Hardware

131,000 points effective resolution
-Control frequency 250 Hz;
-Sampling rate 500 Hz
-Closed-loop P.I.D control
-6 channels  (one dedicated to crosshead displacement) to measure elongation/displacement/strain with potentiometric, conditional LVDT and magnetostrictive transducers
-4 channels for strain measurements with strain gauges
-1 channel for load cell
-digital      linearization      of      the calibration curve. (multi-coefficient)

131,000 points effective resolution
-Control frequency 250 Hz;
-Sampling rate 500 Hz
-Closed-loop P.I.D control
-6 channels  (one dedicated to crosshead displacement) to measure elongation/displacement/strain with potentiometric, conditional LVDT and magnetostrictive transducers
-4 channels for strain measurements with strain gauges
-1 channel for load cell
-digital      linearization      of      the calibration curve. (multi-coefficient)

Fully Compliance

26

Hydraulic

Dual stage pump: centrifugal low pressure for fast approach ( max flow rate 2.5 l/min) automatically switching to radial multi-piston high pressure (max flow rate 0.9 l/min) for loading
-DC motor 1100 W
-Maximum working pressure 700 bar
-Flow sharing technology to perform loading and unloading cycles
-ES Energy saving technology to control the oil flow by regulating the DC motor speed
-Efficient noise reduction cabinet
-oil tank capacity 9 l

Dual stage pump: centrifugal low pressure for fast approach ( max flow rate 2.5 l/min) automatically switching to radial multi-piston high pressure (max flow rate 0.9 l/min) for loading
-DC motor 1100 W
-Maximum working pressure 700 bar
-Flow sharing technology to perform loading and unloading cycles
-ES Energy saving technology to control the oil flow by regulating the DC motor speed
-Efficient noise reduction cabinet
-oil tank capacity 25L

Fully Compliance

27

Management Software and Software Packages

Universal testers are supplied complete with RTM (Real Time Management) user  interface environment allowing:
-Remote control of the complete system for automatic test execution: quick platen approach, zeroing, test execution according to the selected test type, calculation of results, graphical and numerical management of results
-Storage of single and multiple tests
-printing of customized test reports for both single and multiple tests
-Real time and  deferred management of tests data and results, either in numeric or in graphic format
-Language selection
-Units selection

Universal testers are supplied complete with RTM (Real Time Management) user  interface environment allowing:
-Remote control of the complete system for automatic test execution: quick platen approach, zeroing, test execution according to the selected test type, calculation of results, graphical and numerical management of results
-Storage of single and multiple tests
-printing of customized test reports for both single and multiple tests
-Real time and  deferred management of tests data and results, either in numeric or in graphic format
-Language selection
-Units selection

Fully Compliance

28


-Remote                              technical
assistance/diagnostic via internet

-Remote                              technical
assistance/diagnostic via internet

Fully Compliance

29

Specification for the software

Specially designed for tensile under load/stress control and crosshead separation control (by using the displacement transducer supplied with the machine), allowing:
-Simultaneous display of stress/time, stress/elongation                           %,
elongation/time and stress/elongation;
-possibility to overlap two elongation/stress graphs: one obtained with the included displacement transducer measuring crosshead separation travel and the other obtained with an optional extensometer (coaxial or universal);
-Elaboration of tension test results : ReH, ReL or Rp (calculated at three different elongation percentages selectable by the ser), A,Ag,At,Agt,Ae,Rt,Z, Elastic modulus E, etc, conforming to EN ISO  6892-1  and  EN  15630-1  for
steel rebars.

Specially designed for tensile under load/stress control and crosshead separation control (by using the displacement transducer supplied with the machine), allowing:
-Simultaneous display of stress/time, stress/elongation                           %,
elongation/time and stress/elongation;
-possibility to overlap two elongation/stress graphs: one obtained with the included displacement transducer measuring crosshead separation travel and the other obtained with an optional extensometer (coaxial or universal);
-Elaboration of tension test results : ReH, ReL or Rp (calculated at three different elongation percentages selectable by the ser), A,Ag,At,Agt,Ae,Rt,Z, Elastic modulus E, etc, conforming to EN ISO  6892-1  and  EN  15630-1  for
steel rebars.

Fully Compliance

30

Additional Software Function

-Real time monitoring of test data and stress/time graph
-Automatic load detection failure and storage
-Saving of batch file with automatic calculation of average and standard deviation

-Real time monitoring of test data and stress/time graph
-Automatic load detection failure and storage
-Saving of batch file with automatic calculation of average and standard deviation

Fully Compliance

31

Tools

A set of tools as required for general maintenance shall be supplied

A set of tools as required for general maintenance shall be supplied

Fully Compliance

32

Instructions

All  sign  and  instruction  of     the machine shall be in English

All  sign  and  instruction  of     the machine shall be in English

Fully Compliance

33

Manuals

Copy of the operator’s and owner’s instructions in English shall be provided with the machine.

Copy of the operator’s and owner’s instructions in English shall be provided with the machine.

Fully Compliance

34

Warranty

The machine shall be provided with warranty of minimum two year after acceptance of the machine.

The machine shall be provided with warranty of minimum two year after acceptance of the machine.

Fully Compliance

35

Installation
& Training

The machine shall be installed in the laboratory of NBSM  within  2 weeks of delivery and should provide operational training.

The machine shall be installed in the laboratory of NBSM  within  2 weeks of delivery and should provide operational training.

Fully Compliance

 


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